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TCB20 Boundary Lubricating Bushings

TCB20 Boundary Lubricating Bushings
TCB20 Boundary Lubricating Bushings

Structure Characteristics and Applications

TCB201 is designed for marginal lubricating bushing. It is backed with copper-plated steel with porous bronze sintered on it and polymers (POM) imbedded into the bores of the bronze. The steel back provides the products with high quality low carbon steel. Oil dents stamped on the surface of the polymer can achieve good lubrication between the bushing and its mating axis. It is of good anti-abrasion and load capacity. The plating coating on the surface is erosion protective. And it is environmental protective as no lead included in the surface polymer POM. Products of TCB20 series are widely used on automotive chassis, forging machines, mine quarrying machines, metal melting and casting machines and in water irrigating and steel rolling industries.

Physical and Mechanical Performance

Physical and Mechanical Performance

Performance Index   Data
Max Load P Static Load 250N/mm?
Dynamic Load 140N/mm?
Linear Velocity V Grease Lubrication 2.5m/s
Max PV value Grease Lubrication 2.8N/mm? ·m/s
Friction Coefficient Dry Lubrication 0.06~0.12
Mating Axis Hardness >270 HB
Roughness Ra=0.4~1.25
Working Temperature -40~+120℃
Heat-conducting Coefficient 52W/(m·k)
Heat-expansion Coefficient(Axial) 11×10-6/K

Normally, the surface polymer of TCB201 is of chemical-erosion resistant quality. So its erosion-prevention quality is primarily decided by the quality of the steel back and its plating layer. Air-erosion could be effectively prevented if the steel back is plated with bronze or tin. If the bushing is to be used in erosive environment, the steel back needs to be plated with zinc, etc.

Anti-abrasion Performance

Anti-abrasion Performance

See the following chart for abrasion charecterics of TCB201 in the condition of grease lubrication. From the chart, it can be known that in the "Running-in" phase, the wear rate is rather small and when smearing grease during assemblage, it will gradually become bigger (see dashed line 1 in the chart ). Of course, if the lubricating grease was duly added, the wear rate could still keep steady. Service life of the bushing could be prolonged if the time interval for adding grease is appropriate. The time interval is decided by the running PV value, while service life is decided by the accumulative abrasion quantity. Under the condition of grease lubrication: recommend to use lithium fatty acid when environment temperature is lower than 80℃and to use silicon fatty acid when environment temperature is above 80℃. It is not advisable to use fatty acid with EP additives.
TCB20 Boundary Lubricating Bushings

Main Factors that Influence the Service life of the Bushing

Main Factors that Influence the Service life of the Bushing

1).PV Value
PV value is an effective criterion to calculate the service life of TCB201. If there is need to prolong the service Life, PV value must be reduced.
2).Environment Temperature
When the environment temprature is above 40℃ , performance of TCB201 will be obviously debased. Therefore, the higer the working temperature is, the shorter the life of the products would be.
3).Quality of the Mating Surface
When Roughness of the mating surface Ra=0.4~0.63, service life of TCB201 could be obviously prolonged.

Besides the standard products displayed in the list of this catalogue, we can also supply non-standard products or develop according to customer design.

TCB20 Classification

TCB 201

Its material structure is Steel base + Bronze powder + POM (yellow). It has good load capacity and wear-resistant. It’s applied to the vehicle chassis, forming machine tools, steel metallurgical machinery, mineral mountain machinery, hydraulic...

TCB 202

Its material structure is Steel base + Bronze powder + POM (orange). It can offer the good load capacity and wear-resistant. It is applied to vehicle chassis, forming machine tools, steel metallurgical machinery, mineral mountain machinery...

TCB 203

Its material structure is Steel base + Bronze powder + POM (blue). It has good load capacity and wear-resistant. It’s applied to the vehicle chassis, forming machine tools, steel metallurgical machinery, mineral mountain machinery, hydraulic...

TCB 206

Its material structure is Steel base + Bronze powder + PTFE and PEEK. It works in high temperature condition like high-pressure gear pump, water injection pump, hydraulic motor and spray painting food processing.

TCB 2000

Its material structure is Bronze mesh + PTFE. This product is widely applied to textile machine, joint bushing, door hinges and joystick of automobile, etc.

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